Denver Concrete Inc is a local concrete contractor, locally owned and operated by natives. Our principal has been involved in the industry as a family business so our experience is well over 30 years.
Concrete is a love and this blog was created to share that love. We do genuinely appreciate each project that we do and here we are going to do our best to tell the story of each project.
Denver Heated Driveway
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Denver Concrete Inc has partnered with Warmly Yours for electric heated driveways. We have yet to complete our entire video of this project from start to finish; however, we are working on it. In the meantime, we thought we would at least post on the project until the video is complete. Until then...
Above, Denver Concrete Inc crew begins the project with demolition of the existing concrete driveway.
We were contacted by a homeowner right around the beginning of 2021 regarding a heated concrete driveway estimate. Heated concrete driveways are not a common thing, even in Denver. They are quite the investment and sometimes they cannot even be installed (due to restrictions with electrical). So each one of these projects has to be researched and planned for the best execution.
With a heated driveway, there are a couple of different types of systems. For this project we elected to work with Warmly Yours. Why Warmly Yours?
Warmly Yours Heated Driveways
The team at Warmly Yours is easy to work with. We imagine that would be the case for individual homeowners as well. In our case, we were able to work with a heated driveway expert who was able to give us an initial quote over the phone right away.
Although our principals have experience with heated driveways, for Denver Concrete Inc this driveway was the first where we installed Warmly Yours electric heated driveway system.
In the very short video above, Lee record the driveway functioning on the storm Mar 14, 2021 Denver, CO
This homeowner is retiring here in Denver, and so on top of installing a new concrete driveway, she decided to give the entire front of the home a face lift. So along with the heated driveway, the customer replaced her front stoop and front walk as well. These installations were not heated and the driveway was the only heated portion of this installation.
Heated Driveway Takes Planning and Special Precaution
Warmly Yours electric heated driveway mats are not to be stepped on during the installation of the new concrete driveway. This makes it near impossible for the crew to work on the concrete in the traditional manner that they are accustomed to. As a matter of fact with this system, it was critical during installation that the crew take extra caution to not walk or step on any of the grid that was placed. Our crew leader figured out the best way to protect the heat mats was to lay them out (roll them out) one at a time and pour over each row.
Denver Concrete Inc planned the project so that the crew would lay down a "rat slab" and then ultimately roll the heating mats out one at a time. Since our crew has their own pump, the extra time that this pour took was not an issue.
Above, the crew has prepared the base of the new concrete pour. The forms have been set, the driveway regraded and the reinforcement grid has been set.
In the photo above, the crew has completed all the preparation work and you can see the heating mats have been rolled and placed at the right of the driveway as it is formed in the photo. The crew has already wired the mats and tested them. Denver Concrete Inc keeps an electrician onsite during the concrete pour to test each element before, during and after the concrete pour. We know just how much of an investment our customer has made into this system and we definitely want to make sure we do this kind of project once!
In addition to being completely prepared, the pump is on standby as well and the whole crew is just waiting for the barrel truck to arrive.
Heated Concrete Driveway Installation
In the time lapse below, you can see the crew pour and finish the entire heated driveway in just under 3 minutes. Here in the video, we can see the crew place the "rat slab" first. This slab was the best option as opposed to placing wire mesh on top of the reinforcement grid that the crew has placed. The reasoning for not using wire mesh was concern that the mesh just might disturb or even damage one of the mats. Since we want to have the heating element in the middle of the driveway, we believe the best way to pour the mats in was to roll the mats one at a time over the rat slab and then pour over the mats.
For this concrete pour, our crew poured 4.25" thick concrete. We placed the reinforcement at 2" and supported that grid with chairs. The concrete ad-mixture was air entrained 4,000 psi concrete. The crew cut control joints every 8' on center with a broom finish on each stone in opposing directions.
If you are considering a heated concrete driveway, make sure to give the team at Denver Concrete Inc a call. Our concrete experts will be able to help you decide on the best design and construct for your new heated driveway. Regardless of whether it is electric heated driveway or a radiant heat system, our crew and team have the experience necessary to help you complete the job right! Call us today at (303) 622-3191.
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